KCF Technologies offers the industry’s most comprehensive and scalable Machine Health Platform, backed by over two decades of experience. With a global presence spanning six continents and serving more than 700 unique locations, KCF Technologies has saved over 85,000 hours of downtime across 145,000 assets worldwide.

Their solution combines real-time analytics, machine learning, and SMARTdiagnostics software to empower businesses to take the right actions at the right time, ensuring optimal machine performance. 

  • KCF offers Hardware, Software, and Services:

    • Hardware – The SmartSensing Suite of products built by KCF Technologies include
      • High Definition Vibration Sensor: The High-Definition Vibration Sensor was built to enable best-in-class data acquisition. Capture data up to minute-by-minute enabling the most accurate insights.
      • IOT HUB: One view, all the insights. The IoT HUB achieves 3.6x more asset coverage by ingesting Oil, MCSA, Pressure, Vibration, Legacy sensors, and Ultrasound. Triggered data acquisition is also enabled for intermittent equipment.
      • Base Station: The Base Station is the nucleus of capturing the right data. Built for zero interference with plant Wi-Fi or other RF, the Base Station enables data transfer via KCF’s Patented DART Wireless technology.
      • Piezo Sensing: Built for Large, slow rotating equipment, Piezo Sensing offers superior bearing fault detection.
    • Software – KCF’s Smart Diagnoistics Software is built on three key Pillars
      • Right Data: KCF’s solution combines online analytics and up to minute-by-minute monitoring, offering continuous 24/7 monitoring. With 50x faster insights delivered than other platforms, KCF can identify and deliver process-related insights others miss and eradicate downtime.
      • Right Analysis: Processing a volume of 1.2+ billion vibration datasets per month, enabling best-in-class machine learning models, delivering exceptional predictive maintenance software analysis and analytics directly through SMARTdiagnostics and validated by our high touch engineering team.
      • Right Action: Seamless integration of analytics with the SMARTdiagnostics predictive maintenance software workflow streamlines the consumption of model insights, simplifying maintenance prioritization, and empowering users to actively drive machine learning capabilities for enhanced decision-making.
    • Services - SENTRYsolutions is a team of experts that provides customized analysis and solutions for your plant’s assets. Our team is made up of engineers, vibration experts, industry specialists, and optimization professionals who have the training and expertise to understand your business objectives, offer industry-leading solutions, and support your manufacturing operations. Our experts provide predictive maintenance advice and machine health optimization guidance for your plant’s assets. SENTRYsolutions will add custom configuration, priority checks, and efficiency improvements for your plant’s assets to boost operational performance.

Watch 20-minute Keynotes from top industry players. Discover the impact of their investments in the KCF Technologies Platform and envision your potential!


 

 

Take control of your plant's performance.

Educational Resources

Take advantage of these Video Educational Case Study Spotlights from KCF Technologies.

RYAM Resource- KCF

RYAM's Transformative Journey

Staying ahead in the competitive global manufacturing landscape requires leveraging the latest technology to enhance efficiency, safety, and reliability. RYAM, a true industry leader, exemplified this by proactively integrating KCF Technologies’ Comprehensive Machine Health Platform solutions into their operations—resulting in remarkable improvements.  

Georgia Pacific Resource- KCF

Transforming Industries- The Power of Remote Monitoring and AI

Georgia-Pacific’s journey with sensors began back in 2017, when they initially implemented a small number of sensors across their sites. Fast forward to 2020, and their sensor count had surged exponentially to a staggering 20,000. Now, three years later, they boast an impressive network of 62,000 sensors deployed across more than 100 sites worldwide..

St Croix Tissue Resource- KCF

Empowering People with Technology: A Machine Health Story

Follow the story of how St. Croix Tissue, University of Maine, and KCF Technologies partner up to elevate people using technology, overcoming today’s skills gap, and making an immediate impact on reducing downtime risk..